Beyond Recycling: Uncovering the Sustainability–Safety Paradox in Circular Healthcare Systems

Authors

DOI:

https://doi.org/10.55845/joce-2026-4116

Keywords:

Sustainable Healthcare, Healthcare Resilience, System Dynamics Modeling, Healthcare Policy Management

Abstract

Health crises expose the fragility of healthcare systems and the environmental burden of disposable medical waste. This study couples Circular Economy (CE) principles with System Dynamics (SD) modeling to evaluate reuse, sterilization, and recycling of N95 masks in the Brazilian healthcare system. Simulations reveal an unexpected sustainability–safety paradox: while reuse and sterilization deliver the largest reductions in waste, emissions, and costs, recycling alone yields only marginal environmental benefits despite its economic appeal. More circular configurations not only lower resource dependency but also enhance resilience, mitigating personal protective equipment (PPE) scarcity during crises. By integrating real health system data (DATASUS) into a dynamic model using the Vensim® software, we identify systemic leverage points for designing durable PPE and shaping policies that balance safety and sustainability. Our analysis spans all three pillars of sustainability (environmental, social, and economic) providing a holistic assessment of PPE circular strategies. This work demonstrates how SD–CE integration can inform evidence-based strategies to build more sustainable and resilient healthcare systems capable of facing future public health emergencies. Even though the analysis was focused on the case of N95 masks, the framework employed in this work can be generalized for many other cases in the healthcare system.

Author Biographies

  • Raphael Cobra, University of Sao Paulo

    Raphael Cobra is a sustainability consultant and researcher specializing in circular economy strategies for healthcare systems. He holds a Ph.D. in Production Engineering from the University of São Paulo (USP), with part of his research developed at Politecnico di Milano, focusing on the reuse, repair, and recycling of medical equipment. His work integrates system dynamics, product life cycle assessment, and circular business models to advance sustainable innovation in healthcare supply chains. Raphael has contributed to international initiatives on circularity and safety, including keynote sessions at NSF EU Green Week and collaborations with ASTM International on standards for circular healthcare products.

  • Janaina Mascarenhas, University of Sao Paulo

    Janaina Mascarenhas is an Associate Professor at the University of São Paulo (USP), where she coordinates the Circular Ecosystem Lab (CeLAB). She holds a Ph.D. in Production Engineering from USP and was a Research Associate at the Massachusetts Institute of Technology (MIT). Her research focuses on circular economy transitions, with emphasis on circular cities, waste recovery ecosystems, and the interface between digital transformation and sustainability. She has led several projects developing indicators to assess the resilience and systemic impacts of circular ecosystems, with applications in public policy and multi-stakeholder governance.

References

Alamerew, Y. A., & Brissaud, D. (2020). Modelling reverse supply chain through system dynamics for realizing the transition towards the circular economy: A case study on electric vehicle batteries. Journal of Cleaner Production, 254, 120025. https://doi.org/10.1016/j.jclepro.2020.120025 DOI: https://doi.org/10.1016/j.jclepro.2020.120025

Alfina, K. N., Ratnayake, R. M. C., Wibisono, D., Basri, M. H., & Mulyono, N. B. (2025). Prioritizing Performance Indicators for the Circular Economy Transition in Healthcare Supply Chains. Circular Economy and Sustainability, 5(1), 231–276. https://doi.org/10.1007/s43615-024-00436-9 DOI: https://doi.org/10.1007/s43615-024-00436-9

Apevienyeku, H. K., Ampofo, J., Amoako, J. A., Jodeit, F., Siraj, K. T., Eblenkamp, M., & Mela, P. (2025). Implementation of medical plastic waste segregation and decontamination for sustainable recycling in healthcare. Journal of Material Cycles and Waste Management, 27(3), 1531–1540. https://doi.org/10.1007/s10163-025-02192-w DOI: https://doi.org/10.1007/s10163-025-02192-w

Battegazzore, D., Cravero, F., & Frache, A. (2020). Is it Possible to Mechanical Recycle the Materials of the Disposable Filtering Masks? Polymers, 12(11), 2726. https://doi.org/10.3390/polym12112726 DOI: https://doi.org/10.3390/polym12112726

Biddle, L., Wahedi, K., & Bozorgmehr, K. (2020). Health system resilience: A literature review of empirical research. Health Policy and Planning, 35(8), 1084–1109. https://doi.org/10.1093/heapol/czaa032 DOI: https://doi.org/10.1093/heapol/czaa032

Castro, C. G., Trevisan, A. H., Pigosso, D. C. A., & Mascarenhas, J. (2022). The rebound effect of circular economy: Definitions, mechanisms and a research agenda. Journal of Cleaner Production, 345, 131136. https://doi.org/10.1016/j.jclepro.2022.131136 DOI: https://doi.org/10.1016/j.jclepro.2022.131136

Cho, Y., Withana, P. A., Rhee, J. H., Lim, S. T., Lim, J. Y., Park, S. W., & Ok, Y. S. (2024). Achieving the sustainable waste management of medical plastic packaging using a life cycle assessment approach. Heliyon, 10(19), e38185. https://doi.org/10.1016/j.heliyon.2024.e38185 DOI: https://doi.org/10.1016/j.heliyon.2024.e38185

Cornelio, A., Zanoletti, A., Federici, S., Ciacci, L., Depero, L. E., & Bontempi, E. (2022). Environmental Impact of Surgical Masks Consumption in Italy Due to COVID-19 Pandemic. Materials, 15(6), 2046. https://doi.org/10.3390/ma15062046 DOI: https://doi.org/10.3390/ma15062046

Dixit, A., & Dutta, P. (2024). Critical success factors for the adoption of circular economy in sustainable healthcare waste management. Clean Technologies and Environmental Policy, 26(7), 2181–2201. https://doi.org/10.1007/s10098-023-02712-y DOI: https://doi.org/10.1007/s10098-023-02712-y

Felipe Fernandes, J. A., Álvarez, P., Carvajal, D., Mera, A. C., Garcia G., M., & Aguiar Silva, L. de N. (2024). Challenges of household medical waste collection systems: an analysis of regulatory instruments and stakeholders in three Latin American countries. Journal of Environmental Planning and Management, 67(14), 3669–3693. https://doi.org/10.1080/09640568.2023.2232539 DOI: https://doi.org/10.1080/09640568.2023.2232539

Ganesh, B., Shoaib-ul-Hasan, S., Temsamani, I., & Salehi, N. (2025). Towards a Circular Solution for Healthcare Plastic Waste: Understanding the Legal, Operational, and Technological Landscape. Recycling, 10(1), 27. https://doi.org/10.3390/recycling10010027 DOI: https://doi.org/10.3390/recycling10010027

Gao, C., Gao, C., Song, K., & Fang, K. (2020). Pathways towards regional circular economy evaluated using material flow analysis and system dynamics. Resources, Conservation and Recycling, 154, 104527. https://doi.org/10.1016/j.resconrec.2019.104527 DOI: https://doi.org/10.1016/j.resconrec.2019.104527

Gaustad, G., Krystofik, M., Bustamante, M., & Badami, K. (2018). Circular economy strategies for mitigating critical material supply issues. Resources, Conservation and Recycling, 135, 24–33. https://doi.org/10.1016/j.resconrec.2017.08.002 DOI: https://doi.org/10.1016/j.resconrec.2017.08.002

Guzzo, D., Rodrigues, V. P., & Mascarenhas, J. (2021). A systems representation of the Circular Economy: Transition scenarios in the electrical and electronic equipment (EEE) industry. Technological Forecasting and Social Change, 163, 120414. https://doi.org/10.1016/j.techfore.2020.120414 DOI: https://doi.org/10.1016/j.techfore.2020.120414

Guzzo, D., Rodrigues, V. P., Pigosso, D. C. A., & Mascarenhas, J. (2022). Analysis of national policies for Circular Economy transitions: Modelling and simulating the Brazilian industrial agreement for electrical and electronic equipment. Waste Management, 138, 59–74. https://doi.org/10.1016/j.wasman.2021.11.017 DOI: https://doi.org/10.1016/j.wasman.2021.11.017

Harris, P., & McCabe, B. K. (2024). Technical evaluation of steam sterilisation coupled with gasification to improve circularity of Australian hospital waste management: A case study. Resources, Conservation and Recycling, 207, 107680. https://doi.org/10.1016/j.resconrec.2024.107680 DOI: https://doi.org/10.1016/j.resconrec.2024.107680

Homer, J. B., & Hirsch, G. B. (2006a). System Dynamics Modeling for Public Health: Background and Opportunities. American Journal of Public Health, 96(3), 452–458. https://doi.org/10.2105/AJPH.2005.062059

Homer, J. B., & Hirsch, G. B. (2006b). System Dynamics Modeling for Public Health: Background and Opportunities. American Journal of Public Health, 96(3), 452–458. https://doi.org/10.2105/AJPH.2005 DOI: https://doi.org/10.2105/AJPH.2005.062059

Horn, S., Turunen, T., Saukkonen, S., Nylén, E.-J., & Sorvari, J. (2025). Circular economy solutions for magnetic resonance imaging–Mitigation of environmental impacts and critical raw material use. Resources, Conservation and Recycling, 215, 108095. https://doi.org/10.1016/j.resconrec.2024.108095 DOI: https://doi.org/10.1016/j.resconrec.2024.108095

Hossain, R., Ghose, A., & Sahajwalla, V. (2025). Circular economy of the materials in the healthcare industry: Opportunities and challenges. Resources, Conservation and Recycling, 215, 108041. https://doi.org/10.1016/j.resconrec.2024.108041 DOI: https://doi.org/10.1016/j.resconrec.2024.108041

Hoveling, T., Svindland Nijdam, A., Monincx, M., Faludi, J., & Bakker, C. (2024). Circular economy for medical devices: Barriers, opportunities and best practices from a design perspective. Resources, Conservation and Recycling, 208. https://doi.org/10.1016/j.resconrec.2024.107719 DOI: https://doi.org/10.1016/j.resconrec.2024.107719

Iacovidou, E., Hahladakis, J. N., & Purnell, P. (2021). A systems thinking approach to understanding the challenges of achieving the circular economy. Environmental Science and Pollution Research, 28(19), 24785–24806. https://doi.org/10.1007/s11356-020-11725-9 DOI: https://doi.org/10.1007/s11356-020-11725-9

Kane, G. M., Bakker, C. A., & Balkenende, A. R. (2018a). Towards design strategies for circular medical products. Resources, Conservation and Recycling, 135, 38–47. https://doi.org/10.1016/j.resconrec.2017.07.030

Kane, G. M., Bakker, C. A., & Balkenende, A. R. (2018b). Towards design strategies for circular medical products. Resources, Conservation and Recycling, 135, 38–47. https://doi.org/10.1016/j.resconrec.2017.07.030 DOI: https://doi.org/10.1016/j.resconrec.2017.07.030

Kazancoglu, Y., Ekinci, E., Mangla, S. K., Sezer, M. D., & Kayikci, Y. (2021). Performance evaluation of reverse logistics in food supply chains in a circular economy using system dynamics. Business Strategy and the Environment, 30(1), 71–91. https://doi.org/10.1002/bse.2610 DOI: https://doi.org/10.1002/bse.2610

Klasen, J., Rijcks, S., Gommers, D., Diehl, J. C., & Hunfeld, N. (2025). Circular material flow of medication in the intensive care unit. Critical Care, 29(1), 205. https://doi.org/10.1186/s13054-025-05434-3 DOI: https://doi.org/10.1186/s13054-025-05434-3

Klose, S., & Fröhling, M. (2025). Designing circular and sustainable low-cost, low-weight, high-performance (LLH) products for hospitals – A life cycle assessment of FFP2 mask design configurations. Resources, Conservation and Recycling, 212, 108012. https://doi.org/10.1016/j.resconrec.2024.108012 DOI: https://doi.org/10.1016/j.resconrec.2024.108012

Kumar, N. M., & Chopra, S. S. (2022). Leveraging Blockchain and Smart Contract Technologies to Overcome Circular Economy Implementation Challenges. Sustainability (Switzerland), 14(15). https://doi.org/10.3390/su14159492 DOI: https://doi.org/10.3390/su14159492

Liao, L., Xiao, W., Zhao, M., Yu, X., Wang, H., Wang, Q., Chu, S., & Cui, Y. (2020). Can N95 Respirators Be Reused after Disinfection? How Many Times? ACS Nano, 14(5), 6348–6356. https://doi.org/10.1021/acsnano.0c03597 DOI: https://doi.org/10.1021/acsnano.0c03597

Maia, C. M. F., Marques, N. P., de Lucena, E. H. G., de Rezende, L. F., Martelli, D. R. B., & Martelli-Júnior, H. (2021). Increased number of Herpes Zoster cases in Brazil related to the COVID-19 pandemic. International Journal of Infectious Diseases, 104, 732–733. https://doi.org/10.1016/j.ijid.2021.02.033 DOI: https://doi.org/10.1016/j.ijid.2021.02.033

Mayer, J., Schittenhelm, H., & Pott, P. P. (2025). Opportunities and challenges of implementing circular economy in the medical device sector in Germany. Sustainable Production and Consumption, 56, 657–670. https://doi.org/10.1016/j.spc.2025.04.014 DOI: https://doi.org/10.1016/j.spc.2025.04.014

Meadows, D. (2008). Thinking in systems: International bestseller. chelsea green publishing.

Moreira, R. da S. (2020). COVID-19: unidades de terapia intensiva, ventiladores mecânicos e perfis latentes de mortalidade associados à letalidade no Brasil. Cadernos de Saúde Pública, 36(5). https://doi.org/10.1590/0102-311x00080020 DOI: https://doi.org/10.1590/0102-311x00080020

Nematollahi, H., Ghasemzadeh, R., Tuysserkani, M., Aziminezhad, M., & Pazoki, M. (2024). Comparative life cycle assessment of hospital waste management scenarios in Isfahan, Iran: Evaluating environmental impacts and strategies for improved healthcare sustainability. Results in Engineering, 24, 102912. https://doi.org/10.1016/j.rineng.2024.102912 DOI: https://doi.org/10.1016/j.rineng.2024.102912

Ponomarov, S. Y., & Holcomb, M. C. (2009). Understanding the concept of supply chain resilience. The International Journal of Logistics Management, 20(1), 124–143. https://doi.org/10.1108/09574090910954873 DOI: https://doi.org/10.1108/09574090910954873

Prata, J. C., Silva, A. L. P., Walker, T. R., Duarte, A. C., & Rocha-Santos, T. (2020). COVID-19 Pandemic Repercussions on the Use and Management of Plastics. Environmental Science & Technology, 54(13), 7760–7765. https://doi.org/10.1021/acs.est.0c02178 DOI: https://doi.org/10.1021/acs.est.0c02178

Rockström, J., Norström, A. V., Matthews, N., Biggs, R. (Oonsie), Folke, C., Harikishun, A., Huq, S., Krishnan, N., Warszawski, L., & Nel, D. (2023). Shaping a resilient future in response to COVID-19. Nature Sustainability, 6(8), 897–907. https://doi.org/10.1038/s41893-023-01105-9 DOI: https://doi.org/10.1038/s41893-023-01105-9

Rowan, N. J., & Moral, R. A. (2021). Disposable face masks and reusable face coverings as non-pharmaceutical interventions (NPIs) to prevent transmission of SARS-CoV-2 variants that cause coronavirus disease (COVID-19): Role of new sustainable NPI design innovations and predictive mathematical modelling. Science of The Total Environment, 772, 145530. https://doi.org/10.1016/j.scitotenv.2021.145530 DOI: https://doi.org/10.1016/j.scitotenv.2021.145530

Rubio-Romero, J. C., Pardo-Ferreira, M. del C., Torrecilla-García, J. A., & Calero-Castro, S. (2020). Disposable masks: Disinfection and sterilization for reuse, and non-certified manufacturing, in the face of shortages during the COVID-19 pandemic. Safety Science, 129, 104830. https://doi.org/10.1016/j.ssci.2020.104830 DOI: https://doi.org/10.1016/j.ssci.2020.104830

Sarumathi, D., Gunalan, A., Madigubba, H., & Sastry, A. S. (2020). Intelligent Use of Mask in the View of Extraordinary Shortage Situation of COVID-19 Pandemic. JOURNAL OF CLINICAL AND DIAGNOSTIC RESEARCH. https://doi.org/10.7860/JCDR/2020/45175.13918 DOI: https://doi.org/10.7860/JCDR/2020/45175.13918

Singh, M., Jauhar, S. K., Pant, M., & Paul, S. K. (2025). Modeling third-party reverse logistics for healthcare waste recycling in the post-pandemic era. International Journal of Production Research, 63(2), 651–686. https://doi.org/10.1080/00207543.2023.2269584 DOI: https://doi.org/10.1080/00207543.2023.2269584

Sousa, A. C., Veiga, A., Maurício, A. C., Lopes, M. A., Santos, J. D., & Neto, B. (2021). Assessment of the environmental impacts of medical devices: a review. In Environment, Development and Sustainability (Vol. 23, pp. 9641–9666). Springer Science and Business Media B.V. https://doi.org/10.1007/s10668-020-01086-1 DOI: https://doi.org/10.1007/s10668-020-01086-1

Sousa, A. T. R. de, Pataca, L. C. M., Maia, C. C., Vimieiro, G. V., Gonçalves, M. F., & Mol, M. P. G. (2024a). Waste management from dental clinics: A case study in Belo Horizonte, Brazil. Waste Management, 189, 177–184. https://doi.org/10.1016/j.wasman.2024.08.027

Sousa, A. T. R. de, Pataca, L. C. M., Maia, C. C., Vimieiro, G. V., Gonçalves, M. F., & Mol, M. P. G. (2024b). Waste management from dental clinics: A case study in Belo Horizonte, Brazil. Waste Management, 189, 177–184. https://doi.org/10.1016/j.wasman.2024.08.027 DOI: https://doi.org/10.1016/j.wasman.2024.08.027

Sterman, J. D. (2000). Business Dynamics: Systems thinking and modeling for a complex world. MacGraw-Hill Company.

van Straten, B., Ligtelijn, S., Droog, L., Putman, E., Dankelman, J., Weiland, N. H. S., & Horeman, T. (2021). A life cycle assessment of reprocessing face masks during the Covid-19 pandemic. Scientific Reports, 11(1), 17680. https://doi.org/10.1038/s41598-021-97188-5 DOI: https://doi.org/10.1038/s41598-021-97188-5

Vanapalli, K. R., Sharma, H. B., Ranjan, V. P., Samal, B., Bhattacharya, J., Dubey, B. K., & Goel, S. (2021). Challenges and strategies for effective plastic waste management during and post COVID-19 pandemic. Science of The Total Environment, 750, 141514. https://doi.org/10.1016/j.scitotenv.2020.141514 DOI: https://doi.org/10.1016/j.scitotenv.2020.141514

Vederhus, T., Saha, P., & Nath, A. (2025). Recycling healthcare: implementing circular economy in norwegian hospital procurement. Sustainable Futures, 10. https://doi.org/10.1016/j.sftr.2025.101359 DOI: https://doi.org/10.1016/j.sftr.2025.101359

Veiga e Silva, L., de Andrade Abi Harb, M. D. P., Teixeira Barbosa dos Santos, A. M., de Mattos Teixeira, C. A., Macedo Gomes, V. H., Silva Cardoso, E. H., S da Silva, M., Vijaykumar, N. L., Venâncio Carvalho, S., Ponce de Leon Ferreira de Carvalho, A., & Lisboa Frances, C. R. (2020). COVID-19 Mortality Underreporting in Brazil: Analysis of Data From Government Internet Portals. Journal of Medical Internet Research, 22(8), e21413. https://doi.org/10.2196/21413 DOI: https://doi.org/10.2196/21413

Webb, C., Anguilano, L., Troisi, G., & Schmidt Rivera, X. (2025). Environmental and economic life cycle sustainability assessment of reusable versus single-use anaesthetic face masks. Environmental Impact Assessment Review, 114, 107847. https://doi.org/10.1016/j.eiar.2025.107847 DOI: https://doi.org/10.1016/j.eiar.2025.107847

WHO. (2016). Strategizing national health in the 21st century: a handbook. World Health Organization. https://iris.who.int/handle/10665/250221

WHO. (2020). WHO Global Strategy on Health, Environment and Climate Change: The Transformation Needed to Improve Lives and Well Being Sustainably Through Healthy Environments. World Health Organization. https://iris.who.int/handle/10665/331959

Zeinalnezhad, M., Alavi, S., Mirmohammadsadeghi, S., Gunasekaran, A., & Kabir, G. (2025). Circular economy modelling for healthcare waste management by integrating system dynamics and analytical network process. Operations Management Research, 18(3), 987–1012. https://doi.org/10.1007/s12063-025-00553-0 DOI: https://doi.org/10.1007/s12063-025-00553-0

Downloads

Published

10-06-2026

Data Availability Statement

The data supporting the findings of this study are available from the corresponding author upon reasonable request. Part of the data used in the study was obtained from publicly available databases from DATASUS (Departamento de Informática do Sistema Único de Saúde, Brazil). The simulation model and supplementary materials may be shared for academic and research purposes upon request.

Issue

Section

Research Articles

Categories

How to Cite

Cobra, R., Rosa Cencic, M. ., Picanço Rodrigues, V. ., Roll, K., & Mascarenhas, J. (2026). Beyond Recycling: Uncovering the Sustainability–Safety Paradox in Circular Healthcare Systems (V. . Magno , Trans.). Journal of Circular Economy, 4(1). https://doi.org/10.55845/joce-2026-4116